FDM (Fused Deposition Modeling):

ProtoCafe uses the latest FDM equipment from Stratasys. FDM is a rapid prototyping method that extrudes ABS plastic layer by layer in really precise tool paths until your model is built up. Once the model is finished it is removed from the build chamber, the support material is washed away, and the product is shipped to the customer. This FDM process builds durable and functional prototypes that can withstand rigorous testing and won't warp, shrink, or absorb moisture; making them great for testing form, fit, and function. Because the models are built with ABS plastic, they lend themselves well to being drilled, tapped, threaded, sanded, painted, vacuum metalized, and polished.

FDM is the prototyping and modeling method of choice for engineers and designers in the medical, technology, automotive, military, aerospace, consumer goods, toy, and architecture fields because of it's capability to build in durable ABS plastic. The inexpensive and rapid development of FDM prototypes greatly reduces design-to-production time and allows for much higher return on investment (ROI).

Lead time: Normally 1-3 business days depending on the capacity of the printers when we receive payment. Local customers are welcomed to pick up models from our facility

FDM Layer thickness: Horizontal build layers can be built in three options fine (.007"), standard (.010"), and rough draft (.013")

Minimum Wall Thickness: .020"

Dimensional Tolerances: ABS models maintain tolerances of +/- .005" for the first inch, and +/- 0.002" for each additional inch. In the z height (vertical), standard tolerances of +/- 0.010" for the first inch, +/- 0.002” on every inch thereafter.

Build size: for a single piece is 10" x 10" x 12". Models that are larger than the build envelope can be divided, printed as separate pieces, & assembled.

210°f heat deflection for ABS

Material Spec Sheet: ABS Plastic

ABS / FDM Advantages: [Back to Top]

Inexpensive

Durable: FDM ABS models are 85% the strength of injection molded parts. These models are great for conducting functional testing.

Highly accurate: The FDM process is the most accurate rapid prototyping method available with a tolerance of +/- .005"

Versatile: See below for all the different use of ABS models.

ABS Color Choices: [Back to Top]

There are seven different colors to choose from (Blue, Yellow, Red, Grey, Green, Black, and white.


Uses of ABS models: [Back to Top]


Proof of Concept
ABS models allow you to inexpensively explore multiple concepts quickly and affordably to review with everyone on the design team.
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Product Mockups
Product mockups allow you to see your product and catch design flaws before going into production, saving you both time and money. [Read More]


Functional Testing
ABS models allow you to build durable and functional prototypes that can withstand rigorous testing and won't warp, shrink or absorb moisture; making them great for testing form, fit, and function.
[Read More]




Vacuum Forming
ABS models are excellent masters for vacuum forming applications.
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Marketing Tools
ABS models can be sanded, painted, polished, and chrome plated which makes them great marketing tools. Impress your prospects and clients with functional ABS models.

ABS is the material of choice by leading manufacturers because of it's versatility. The ABS models can also be drilled, tapped, and threaded. [Read More]




Product Cost Reduction
Catch design flaws early in the design process and save you thousands, if not millions of dollars.
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